Vallourec provides a comprehensive portfolio of line pipe coating services including external anti-corrosion systems such as Single-Layer and Double-Layer Fusion Bonded Epoxy (FBE), 3-Layer Polyolefin (3LPP/3LPE), as well as advanced Multi-Layer Polypropylene (5LPP Solid, Glass Syntactic) thermal insulation coatings.
Vallourec offers a comprehensive portfolio of high-performance coating technologies designed to ensure durability, efficiency, and reliability across a wide range of offshore and onshore pipeline applications. From corrosion protection to thermal insulation, our coating solutions are engineered to withstand the most extreme environments. With over 15 years of field-proven project delivery and continuous design refinement, our solutions can be customized to meet the specific requirements of your project.
Vallourec provides insulation systems including Five-Layer Solid Polypropylene (5LPP) and Glass Syntactic Polypropylene (GSPP), specifically developed for the most demanding offshore conditions.
GSPP offers outstanding thermal performance (thermal conductivity < 0.170 W/(m·K)), suitable for operating temperatures up to 150°C / 302°F, and can withstand water depths beyond 3,000 m / 9,842 ft.
These multi-layered systems not only ensure effective thermal insulation but also deliver strong protection against corrosion, abrasion, and mechanical impact, safeguarding pipeline integrity over time.
FBE is a fundamental anti-corrosion coating used to protect steel pipes from aggressive environments. The epoxy resin is applied as a dry powder onto preheated steel surfaces, forming a strong protective layer with a typical thickness of 400–600 microns.
For enhanced mechanical protection during transport or installation, we offer Double-Layer FBE systems, including an Abrasion-Resistant Overcoat (ARO).
Our three-layer anti-corrosion systems deliver maximum durability and performance for pipeline protection:
The system includes a base layer of Fusion Bonded Epoxy (FBE), a middle adhesive co-polymer layer, and an outer layer of tough Polyethylene (3LPE) or Polypropylene (3LPP).
3LPE is ideal for operating temperatures from -40°C / -104°F to 80°C / 176°F, while 3LPP supports service temperatures from -20°C / -68°F to 110°C / 230°F
These systems are suitable for the full range of Vallourec pipe dimensions and can be tailored with additional services such as anode pad welding, field joint coating (FJC), window pipe preparation, and customized coating cutback dimensions.
Vallourec also offers custom epoxy-urethane based coatings for complex offshore structures, including jumpers, spools, and SURF components. Each coating is customized in thickness, configuration, and performance specification to meet the precise demands of subsea installations. Coatings can be applied onshore at spoolbases or multi-jointing facilities, ensuring flexibility and operational efficiency.
Vallourec’s reputation for excellence in pipeline coating is founded on an unwavering commitment to quality, health, safety, and environmental responsibility. Our coating facilities operate in full compliance with internationally recognized standards, including ISO, ASTM, DIN, and CAN, ensuring consistent and reliable results across diverse applications. We source raw materials exclusively from trusted global suppliers and adapt them to meet specific customer requirements, offering both performance and flexibility.
To support the most demanding pipeline qualifications and ensure execution excellence, Vallourec maintains ISO 17025-certified testing laboratories, recognized as regional benchmarks. These laboratories provide advanced testing capabilities essential for the qualification and control of coating processes.
Approvals & Certifications:
ISO 9001:2015 – Quality Management Systems
ISO 45001 – Occupational Health and Safety
ISO 18001 – Occupational Health and Safety (legacy standard)
ISO 17025 – Certified Testing Laboratories
ISO 14001 – Environmental Management
Vallourec operates two strategically located coating facilities in Brazil— one in Belo Horizonte, adjacent to Vallourec’s pipe mill, and another one in Serra, ideally positioned for international maritime export.
Located in the state of Minas Gerais, Belo Horizonte is home to Vallourec Soluções Tubulares do Brasil (VSB)—our pipe mill strategically positioned adjacent to the Vallourec Coating Solutions hub. This close proximity enables seamless coordination between steel production and coating operations, enhancing collaboration and driving operational efficiency.
The Vallourec Coating Solutions hub in Serra, positioned near the coast and ideally located for international maritime export, extends our logistical capabilities—ensuring smooth, cost-effective global delivery of coated line pipe.
Together, these two sites enable high levels of traceability from steelmaking to coating and shipment. The result is a fully integrated coating offer, built on robust technical expertise, world-class quality control, and the flexibility to serve both local and international line pipe projects.
Recent projects – Anti Corrosion Coatings
Recent projects – Thermal Insulation Coatings
